Launch Engineer Exterior Systems
ALTEN Technology USA
Salary undisclosed
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Description
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.
As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.
When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.
Summary:
- The Exterior Systems Launch Engineer will coordinate launch readiness and issue resolution for exterior components and systems on new vehicle programs.
- The role works across engineering, manufacturing, suppliers, quality, and plant teams to help ensure parts and processes are ready for builds and production milestones.
Key Responsibilities:
- Coordinate exterior-systems launch activities from pre-production builds through production ramp-up.
- Track open issues, milestones, risks, owners, and closure dates; communicate status to program stakeholders.
- Lead structured problem-solving for fit, function, appearance, quality, and manufacturing issues.
- Support vehicle builds, plant trials, launch reviews, containment activities, and escalation processes.
- Review and help maintain DFMEAs, Control Plans, and related quality and launch-readiness deliverables.
- Verify that corrective actions are implemented and effective; document evidence and escalate unresolved risks.
- Coordinate supplier and plant support, including part availability, inspection, rework, and process readiness.
- Support alignment between engineering intent, manufacturing requirements, and build/production feedback.
Required Qualifications:
- Experience supporting automotive launch, manufacturing readiness, or vehicle build events.
- Strong problem-solving skills and a methodical approach to issue investigation and closure.
- Working knowledge of DFMEA and Control Plan development or review.
- Ability to coordinate cross-functional teams and suppliers under program timing constraints.
- Strong communication, organization, and issue-tracking skills.
- Willingness to support on-site launch activities in Louisville, Kentucky, as needed.
Additional Relevant Skills
- Familiarity with APQP, PPAP, supplier quality, process validation, and production-readiness reviews.
- Experience using structured root-cause and corrective-action methods, such as 8D or equivalent.
- Knowledge of MSA, SPC, inspection planning, containment, and quality-gate processes.
- Experience with build tracking, issue-management systems, launch dashboards, and milestone reporting.
- Familiarity with exterior fit-and-finish, gap-and-flush, appearance quality, and assembly concerns.
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.
Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.
Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.
About this role
ALTEN Technology USA is seeking a Launch Engineer for Exterior Systems to drive vehicle exterior assemblies from prototype through production release on a high-impact engineering program. Based in Louisville and working in-office, you'll own system-level engineering across complete exterior systems, with particular focus on diagnosing and resolving launch issues through rigorous root cause analysis. The role demands hands-on involvement in prototype validation, manufacturing feasibility assessment, and cross-functional coordination with suppliers and plant teams to ensure solutions meet performance, quality, cost, and timing targets.
This position suits an engineer with seven or more years of experience in exterior systems who is comfortable with structured problem-solving methodologies like 8D and DFMEA. You'll need a solid foundation in prototype development, validation testing, and manufacturing processes, along with the ability to translate engineering analysis into actionable containment and corrective actions. OEM program experience and familiarity with issue tracking systems like TeamCenter or Jira are valued, as is knowledge of automotive materials and fit-and-finish requirements.
As part of ALTEN's 3,000-person North American operation, you'll collaborate on engineering challenges across aerospace, medical devices, automotive, and other sectors, with access to mentorship and career development support within a global network of 57,000 engineers.
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Caroline Costello Appointed Executive VP for ALTEN Technology USA, Automotive Fleet
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