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Theo — Summerville, South Carolina
At Thorne, we work to deliver high-quality, science-backed solutions to empower individuals to take a proactive approach to their well-being. Each day begins with a mission to help others discover and achieve their best health. We count on our team members to challenge and push the boundaries to make that happen.
At Thorne, you’ll be joining a team of more than 750 passionate individuals committed to our cause of providing superior health solutions at every age and life stage. The Continuous Improvement Engineer drives operational excellence by identifying opportunities to improve safety, quality, productivity, and efficiency across Thorne's manufacturing, logistics, and business operations. This role partners with cross-functional teams to analyze processes, eliminate waste, optimize workflows, and implement sustainable solutions that enhance operational performance and support the company's long-term growth.
Using Lean manufacturing principles, data analysis, process engineering, and human-centered design, the Continuous Improvement Engineer leads initiatives that improve manufacturing processes, facility layouts, material flow, and standard work. The ideal candidate is a collaborative problem solver with strong analytical skills, a passion for continuous improvement, and the ability to influence change across multiple functional areas while ensuring improvements align with Thorne's quality, safety, and operational goals. Lead continuous improvement initiatives that enhance safety, quality, productivity, operational efficiency, and cost performance across manufacturing, logistics, and supply chain operations.
Analyze existing workflows, production processes, and operational performance to identify bottlenecks, eliminate waste, and implement sustainable process improvements. Develop and optimize work methods, labor standards, standard work, and operational control systems that improve resource utilization and overall manufacturing performance. Design and optimize facility layouts, material flow, workstation configurations, and staffing models to improve efficiency, ergonomics, and operational effectiveness.
Conduct time studies, capacity analyses, and data-driven evaluations to develop production standards, labor models, cost analyses, and operational forecasts. Monitor and analyze key performance indicators (KPIs), translating operational data into actionable insights and recommendations that drive informed decision-making and measurable business results.
Requirements
, implement improvements, and establish standardized operating practices. Facilitate root cause investigations and implement corrective actions using Lean Manufacturing, Six Sigma, A3 problem solving, Value Stream Mapping, and other continuous improvement methodologies. Coach and mentor cross-functional teams on Lean principles, continuous improvement tools, and problem-solving techniques to build a culture of operational excellence.
Support the development, implementation, and governance of Continuous Improvement programs by tracking project performance, ensuring accountability, and sustaining improvements across the organization. Design and implement solutions that improve workplace safety, employee engagement, and regulatory compliance while supporting operational goals. Education & Experience Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, Operations Management, Supply Chain, or a related field preferred.
Lean Six Sigma Green Belt certification required; Black Belt certification strongly preferred. 3+ years of experience in Continuous Improvement, Operational Excellence, Industrial Engineering, Manufacturing Engineering, or a related role within a manufacturing environment.